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当前位置:钢丝绳用黄麻和剑麻绳芯浸油的改进
[来源:www.syuan-lab.com] [作者:aowl] [日期:18-05-07]
钢丝绳用黄麻、剑麻绳芯的原始浸油方式易产生质量缺陷:绳芯浸不透油,表面烤焦或浸油后通条含油率不均。根据生产实践,针对不同规格黄麻、剑麻绳芯实施改进措施,得出符合要求的工艺参数:φ3.2~16 mm的黄麻纤维芯单根浸入110 ℃连续生产线油锅中只需2.5~4.5 min即可达到纤维芯含油率26%~34%的要求,黄麻纤维绳芯只需连续生产线过油浸泡即可,无需成捆浸泡。剑麻纤维芯浸入110 ℃连续生产线油锅中过油3 min,收卷后在110 ℃油锅浸泡适当时间(1~2.5 h),然后烘干脱油30 min,即可达到要求。剑麻纤维芯浸油工艺流程:放线→在110 ℃连续线过油3 min→收入花轮→吊入在110 ℃的油锅浸泡1 h→吊出油锅后滴油30 min。 The original oil immersion method of jute and sisal rope core for wire rope is easy to produce quality defects: the rope core can not be permeated with oil, and the oil content is not uniform when the surface is burnt or soaked. According to the production practice, according to the improvement measures for different specifications of jute and swords rope core, the technical parameters that meet the requirements are obtained. The requirement for the oil pan in the oil pan of 3.2 ~ 16 mm of jute fiber core immersed in 110 centigrade continuous production line is only 2.5 to 4.5 min, and the oil content of fiber core is 26% to 34%. The Corp core of jute fiber rope only needs continuous production. The line is soaked with oil, and it is not required to be soaked in bundles. The oil pan of sisal fiber core is immersed in 110 centigrade continuous production line for 3 min oil. After reeling, the oil pot is soaked at 110 centigrade for a suitable time (1 ~ 2.5 h) and then dried and deoiling 30 min, which can meet the requirements. The process flow of sisal fiber core soaking: line placing, 3 min of oil at 110 C continuous line, 3 min of income flower wheel, 1 h soaked in oil pot at 110 C and 30 min after hanging out of oil pan. 采用上述工艺方式,黄麻、剑麻纤维芯含油率平均18%~24%,且含油通条均匀,表面无烤焦糊状况,力学性能无变化。(1)使用改进后的黄麻、剑麻纤维芯浸油工艺,其产品质量完全满足要求,连续多年得到客户的认可与好评。(2)工艺改进后,钢丝绳用黄麻、剑麻芯绳浸油生产效率大大提高,消除了偶尔绳芯烤焦,通条含油率不均所致的损耗,降低了能源消耗,提高了劳动生产率,纤维绳芯的产品质量得以提升,为客户带来更具质量保障的钢丝绳用纤维芯产品。 The average oil content of jute and sisal fiber core was 18% ~ 24% with the above technology, and the oil strip was uniform and the surface had no coke paste on the surface, and the mechanical properties were not changed. (1) using improved jute and sisal fiber core soaked technology, the quality of its products completely meets the requirements, and has been recognized and praised by customers for many years. (2) after the process is improved, the production efficiency of the wire rope with jute and sisal cords is greatly improved, and the loss caused by the occasional roasted core of the rope core and the uneven oil content is eliminated, the energy consumption is reduced, the labor productivity is raised, the quality of the fiber rope core is promoted and the steel rope with more quality guarantee is brought to the customer. Use fiber core products.
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